There’s no doubt with the fact that work boots play an important role in our lives. Industries, construction, and other fields require a high level of safety for their employees, which work boots are capable of providing.
But, not all work boots are designed to save you from potential injuries, except those that feature safety toes. Safety toes are there to protect your feet against injuries caused by falling objects and also compression. Many jobs require work boots with safety toes for the utmost protection of the employees.
Safety toes are constructed of three materials- steel, composite, and aluminum. Of these three, aluminum is the most preferred because it has more advantages compared to other materials.
If you want to know the reason behind the popularity of aluminum safety toes and find the best aluminum toe work boots, you’re welcome to read our guide!
Aluminum Toe VS Steel Toe Work Boots: What Is The Difference?
While both aluminum and steel toe work boots are typically designed with safety in mind, there are a few differences between them that are worth noting.
Aluminum Toe
Aluminum safety toes are typically made of alloy. Work boots with aluminum or alloy safety toes tend to be lightweight because of the material’s properties. You will have greater flexibility as you walk around wearing aluminum toe boots.
Aluminum toe is also lightweight, so when you wear such boots with or without socks, you will find enough room for your toes to remain comfortable. During winter, your feet won’t even feel that cold because aluminum provides better insulation than a steel toe.
Although the aluminum toe can withstand impact and puncture, you can’t expect it to survive the impact caused by bulky objects.
Advantages
- Greater flexibility because the material is lightweight
- Leaves enough room for the toes
- Protects the feet from injuries
- Offers better insulation than steel toe
Disadvantages
- More expensive than steel toe work boots
- Not suitable when working with very heavy equipment
Steel Toe
Steel was originally used in the manufacturing of toe caps because of its sturdiness. It is known to give maximum protection to your feet regardless of the environment you’re in. Whether you’re dealing with heavy objects or fire, your feet will remain safe from injuries.
Despite the higher level of protection steel toe work boots offer, wearing such boots can be uncomfortable. That’s because steel is a heavy material, and it doesn’t leave enough space for the toes. Also, if you plan on wearing steel toe boots in the winter, you will feel uncomfortable because steel gives poor insulation.
Advantages
- Gives utmost protection in different environments
- Lasts longer
- Cheaper than aluminum toe work boots
Disadvantages
- Feels heavy
- Does not leave enough room for the toes
- Offers poor insulation
Are Aluminum Toe Boots As Safe As Steel Toe?
As we’ve previously seen, both toe materials are safe because they protect your feet while meeting the safety standards.
However, the level of safety depends on what your job demands. For example, if you’re working in a fire department or an industry that requires lifting bulky objects, steel toe work boots are ideal. And, if you’re walking on the terrain or working outside in the cold weather, aluminum toe work boots are a good choice.
Aluminum Toe Work Boots Buying Guide
Before you add a pair of aluminum work boots to your shopping cart, you need to know that some factors can influence your buying decision. Once you know what you need, only then will you become satisfied with your purchase.
Size
Your new work boots won’t let you stay productive if you wear the wrong size. Since you’re going to be standing or moving around in your workplace for long hours, it is recommended you select the size that fits perfectly. Some brands tell you to go a size up or down than your usual size for the perfect fit, so you will need to pay extra attention to that.
Also, if you intend on wearing the boots with socks, you will need to ensure that they fit snugly.
Material
Work boots are usually made of leather or synthetic. Full-grain leather is a more preferable option for footwear because of its properties. It is derived from the topmost layer of animal hide, which makes it extremely durable. Also, it offers comfort, flexibility, and water resistance. These properties make leather boots suitable for outdoor use.
On the other hand, work boots made of synthetic materials, like nylon and polyester are lighter than leather boots and allow more air circulation. As for waterproofing, synthetic work boots require the addition of chemicals to make them waterproof.
Shaft And Heel Height
The shaft of a boot is the long, tube-like section that extends from the top of the heel to upwards. Its length is measured from the top of the heel to the collar of the boots. Ankle-length work boots typically measure between 3 and 8 inches, while mid-calf boots measure higher.
The greater the shaft length, the more area of your legs will be protected from scratches and abrasion. But, it’s also worth noting that higher boots can make you feel heavier, so you need to choose a pair wisely.
Just like shaft height, the heels also matter. Work boots having a raised heel, preferably an inch offers more stability while walking on uneven surfaces or a slope. Wearing such boots will also reduce the risk of back pain and other health issues.
Traction
Your new work boots should be able to save you from slipping, and it’s the job of the outsole. The outsole of a work boot is typically made of rubber or TPU. While both rubber and TPU provide the traction needed to walk on slippery surfaces, TPU tends to last longer than rubber.
Support
You will want to look for a pair of work boots that will help you stay firm on the ground. Thus, when choosing them, look at whether the footbed supports the arch of your feet. A cushioned footbed is a perfect choice as it eliminates joint and muscle pain while letting you move comfortably.
Waterproofing And Insulation
Whenever you’re required to walk on wet surfaces, water can get inside your work boots. The moisture inside promotes the growth of bacteria and leads to foot infections. Therefore, you must look for a waterproof pair.
At the same time, your work boots should be well-insulated to enable you to work outside in the cold weather.
Top 5 Aluminum Toe Work Boots
Aluminum toe work boots come in a wide range of models and brands, so it can be difficult to pick the one that is right for you. In order to help you select a pair, we have narrowed the list down to five work boots.
1. Irish Setter 83606 Men’s Aluminum Toe Work Boot
Irish Setter has been a name in the footwear industry because of its wide range of premium quality work boots. The 83606 men’s aluminum toe work boot is no exception.
This particular work boot is comprised of full-grain leather, which is waterproof and lasts a long time. So that means you will have no trouble walking with these boots on in wet conditions. For added durability, the work boots have Goodyear Welt construction.
The aluminum safety toe is there to prevent injuries on your feet. It is electrical hazard rated, so if you accidentally step on a live wire, you will remain protected against shock. It also meets ASTM safety standards so that your feet stay safe during an impact caused by heavy objects.
Despite all that, this pair of boots doesn’t lack comfort because the insole is made of Texon, a material known to provide a high level of comfort.
Whether you’re walking on rough or slippery surfaces, the Rubber-EVA Traction Tred outsole will ensure a firm grip on the ground. Also, it resists melting at high temperatures of up to 475 degrees Fahrenheit.
Highlighted Features
- Protects feet against impact and electrical shock
- The outsole resists heat at high temperatures
- Made of full-grain leather
- The boots are waterproof
- Ensures a firm grip on the ground
2. KEEN Utility Men’s San Jose Alloy Toe Work Boot
Keen Utility is another great brand that offers a range of footwear of unmatched quality suited for men, women, and children.
The San Jose alloy toe work boot is something you can pick for your day-to-day activities. It is made of genuine leather and is water-resistant to prevent your feet from getting wet and the boots from getting damaged in wet conditions. The boots also feature a breathable lining that wicks moisture to keep your feet cool and dry.
These boots feature Keen Utility’s Luftcell midsole, which is lightweight and offers comfort. Not only that but the boots are equipped with a special technology that prevents the unpleasant smell from coming out of your work boots.
You won’t feel uncomfortable standing or walking with these boots all day because they provide adequate arch and heel support. Your feet will also remain protected against injuries caused by falling objects and also live wire.
As for the rubber outsole, it prevents the buildup of debris while allowing you to walk safely on terrain and slippery surfaces. These boots offer you four different color options so that you can choose the one you like.
Highlighted Features
- Made of waterproof leather
- Allows more flexibility because the alloy toe is lightweight
- Prevents slipping and the buildup of debris
- Protects the feet from injuries
- Eliminates bad odor
3. DEWALT Boron Men’s Aluminum Safety Toe Work Shoes
Dewalt might be a popular brand because of its power tools, but it’s the same brand that also offers a range of protective footwear.
Instead of leather, the Boron aluminum toe work boots are made of synthetic materials. The upper is made of nylon mesh and TPU overlay for promoting airflow to keep your feet cool and dry. Not only that but also the addition of TPU ensures the boots stay durable for a long time.
There’s no doubt you will find these boots to be comfortable anywhere you go! The boot features a well-cushioned insole with adequate arch support to eliminate foot pain and absorb shock.
If your job requires working in harsh environments, these boots are for you because the rubber outsole provides the traction to walk on different surfaces. Also, the aluminum toe prevents heavy objects from squishing your toes and live wire from electrocuting your body. It is lightweight enough to keep your feet active always.
The Boron work boots come in two variations. You have the option of selecting either the black and yellow combination or only black.
Highlighted Features
- Breathable synthetic materials for keeping the feet cool and dry
- Provides arch support and absorbs shock
- Prevents injuries caused by heavy objects and live wires
- Allows you to walk on different surfaces
- The boots are lightweight to allow more flexibility
4. KEEN Utility Men’s Manchester Alloy Toe Work Boots
Here’s another pair of work boots by Keen Utility, the Manchester alloy toe work boot.
Like the San Jose work boot, this one is also made of genuine leather. It features a waterproof lining that prevents your feet from getting wet in the rain or snow. Not only that but also the liner is breathable to keep your feet cool in the hot weather. You will always stay productive no matter the environment your job demands.
For added comfort, the boot is equipped with a specially designed midsole that is lightweight and resistant to compression. It also features another technology that saves you from embarrassing odor.
While the rubber outsole prevents you from slipping on slippery surfaces, the heel lock ensures your heels remain secured into place.
Since these are aluminum toe work boots, you will have no trouble going anywhere. The toe caps are lightweight and also meet the safety standards for protecting your feet from injuries. Not to mention, the nylon shank provides additional safety from injuries.
Lastly, these boots come in two colors so that you can get the one suitable for your outfit.
Highlighted Features
- Allows you to walk comfortably on slippery surfaces
- The heel lock secures the heels into place
- The boots are waterproof
- Breathable liner ensures comfort
- Eliminates odor
5. Timberland PRO Men’s Titan Alloy Toe Boots
Timberland has gained popularity across the world because of its comfortable, premium-quality footwear designed for people of all ages.
The Titan alloy toe boot is constructed of soft, full-grain leather with the addition of a waterproof membrane to keep your feet free from contact with water. Not only that but also the moisture-wicking material prevents your feet from getting sweaty, which would otherwise lead to foot infections. It also eliminates unpleasant smells.
You will feel comfortable while wearing these boots because it features a comfort system that offers flexibility and support for your comfort. The footbed is made of polyurethane that won’t compress. It absorbs impact while letting you stay on your feet throughout the day.
As for the rubber outsole, not only does it prevent you from slipping, but also prevents injuries caused by heat. For added safety, the aluminum safety toe prevents injuries caused by falling objects and live wires. Regardless of where you work, you can rest assured these boots will not interfere with your productivity.
What’s more, you’ll find these boots in two dark colors so you can pick the one that goes with your workwear!
Highlighted Features
- Made of full-grain leather
- Prevents water from getting inside
- Protects the feet against potential injuries
- Eliminates unpleasant smell
- Ensures comfort all day long
Frequently Asked Questions
1. Will Aluminum Toe Boots Set Off A Metal Detector?
Just like steel toe boots, aluminum or alloy toe boots can set off a metal detector. Whether you’re getting scanned at the airport, shopping mall, or the workplace, you will need to be prepared for removing your boots.
2. Are Aluminum Toe Boots OSHA Approved?
Yes, most aluminum toe boots are OSHA-approved. This approval is given based on the capability of the work boots to protect the worker’s feet against injuries caused by heavy objects, sharp objects, and slippery surfaces.
3. Are Aluminum Toe Safe For Electricians?
Both steel and aluminum are good conductors of electricity since they are metals. But, they are generally safe to be used as safety toe because they are surrounded by non-conductive materials, like leather and rubber.
Before electricians wear these boots to the workplace, they must ensure that the boots meet the ASTM safety toe standard.
4. Do Aluminum Toes Get Cold?
Since aluminum is a metal, it can conduct hot and cold temperatures. But, they offer better insulation in the winter compared to steel toe work boots. So, your feet won’t get that much cold when wearing aluminum toe boots.
Final Verdict
When you’re purchasing a pair of aluminum toe work boots, you’re doing so only to get the utmost safety from them.
However, you should also keep comfort in mind because if you don’t find your new work boots to be comfortable, then there’s no point in buying them in the first place!
Among the list of work boots, we find that the Irish Setter 83606 Men’s Aluminum Toe Work Boot meets the requirements of being the best aluminum toe work boots. These boots offer the utmost safety and comfort at the same time, making them ideal to be used in different environments. However, other boots that we featured don’t fall far behind.
Comparison Chart
| Product | Material | Heel Size (inches) | Shaft Height (inches) |
| Irish Setter 83606 Men’s Aluminum Toe Work Boot | Full-grain leather | 1 1/4 | 6 |
| KEEN Utility Men’s San Jose Alloy Toe Work Boot | Leather | Approximately 1 inch | 6 |
| DEWALT Boron Men’s Aluminum Safety Toe Work Shoes | Synthetic | N/A | N/A |
| KEEN Utility Men’s Manchester Alloy Toe Work Boot | Leather | Approximately 1.25 inches | Approximately 5.5 inches |
| Timberland PRO Men’s Titan Alloy Toe Boot | Full-grain leather | Approximately 1.25 inches | 6 |
